Dual‑Robot Clip Insertion Cell for Automotive Parts Assembly

Product Overview

This dual‑robot clip insertion cell is engineered for high‑speed, high‑precision assembly of automotive interior and exterior trim parts—such as door panels, pillar trims, engine covers, bumpers, and wheel arches. Featuring two synchronized robots and advanced clip-feeding mechanisms, it automatically picks and inserts plastic or metal clips with zero manual handling.

Key Features

Dual-Robot Configuration

lRobot A: clip picker using vibratory bowl + linear feeder

lRobot B: synchronized insertion with positional accuracy

Fast Feed & Auto Load

Multi-clip bowl feeding up to 10 clips per station per cycle

Force-Controlled Insertion

Servo or pneumatic actuation verifies insertion force and depth

Machine Vision & Smart Sensors

Detects clip presence, orientation, and seating via cameras/pins

PLC + HMI Control

Tracks cycle time, production count, error logs, and Poka‑yoke alerts

Safety & Traceability

Interlocked safety curtains, emergency stops, full cycle log capability

Application Scenarios

Ideal for integration into Tier-1/2 automotive production lines, this system handles:

lDoor, pillar, bumper, and engine cover trims

lInterior panels, wheel arches, headliners

lExterior plastic parts requiring secure clip fastening

HuaZhuo Group: Customized Non-Standard Automation Solutions

Tailored to your product and technical needs.

Technical Specifications

After‑Sales Service

1-Year Quality Warranty

Remote Technical Support (via video and software)

On-site Commissioning & Operator Training (optional)

Quick Replacement of Critical Parts

Why Choose Huazhuo Dual‑Robot Systems?

HuaZhuo Group is headquartered in Suzhou, China since 2012, with a production base covering an area of 20,000 square meters. We are a professional company integrating R&D, manufacturing, and sales of non-standard automated plastic welding equipment. We provide our equipment to automotive OEMs and automotive component factories worldwide.

lProven Technology: Leverages advanced techniques from automated welding & clip insertion systems used in global plants

lTailored Solutions: Modular fixtures support left/right-hand and variant parts; quick-change tooling reduces downtime.

lHigh ROI: Combined clip placement and inspection ensures quality, reduces rework cost, and boosts throughput.

lGlobal Compatibility: Designed to integrate with universal standards (Siemens/Mitsubishi PLCs, UR/ABB robots, etc.).

Related Automation Systems

Ultrasonic Plastic Welding Machines

Servo Hot-Plate Welders

Automated Riveting & Heat-Staking Cells

Trim Laminating & Covering Equipment